{"id":3954,"date":"2014-09-30T14:26:33","date_gmt":"2014-09-30T18:26:33","guid":{"rendered":"http:\/\/staging.flexoconcepts.com\/wp\/?p=3954"},"modified":"2022-03-08T15:53:43","modified_gmt":"2022-03-08T20:53:43","slug":"end-seals-prevent-leaks-chamber-system","status":"publish","type":"post","link":"https:\/\/staging.flexoconcepts.com\/wp\/end-seals-prevent-leaks-chamber-system\/","title":{"rendered":"The Right End Seals Will Prevent Leaks in Your Doctor Blade Chamber System"},"content":{"rendered":"<p><a href=\"http:\/\/staging.flexoconcepts.com\/wp\/wp-content\/uploads\/2014\/09\/EndSeals.jpg\"><img decoding=\"async\" class=\"alignright wp-image-3955 size-medium\" src=\"http:\/\/staging.flexoconcepts.com\/wp\/wp-content\/uploads\/2014\/09\/EndSeals-276x300.jpg\" alt=\"End Seals\" width=\"276\" height=\"300\" \/><\/a>In an enclosed\u00a0doctor blade chamber\u00a0 system, the job of the end seals is to keep the coating or ink from leaking out of the ends of the chamber.\u00a0 Selecting the right end seals for your application is critical to achieve proper doctor blade seating and prevent leaks.\u00a0 If used correctly, these inexpensive consumables will ensure graphic quality and save a printer thousands of dollars in waste, downtime and replacement of other press parts due to premature wear.<\/p>\n<h2>Problems That Result from Failed End Seals<\/h2>\n<ul>\n<li>Chamber leaks and mess<\/li>\n<li>Poor graphic quality and ink\/coating waste<\/li>\n<li>Excessive doctor blade wear<\/li>\n<li>Premature anilox roller wear and scoring<\/li>\n<li>Press downtime<\/li>\n<\/ul>\n<h2>Why Chamber Leaks Occur<\/h2>\n<p>While there are other causes of chamber leaks, failed end seals are responsible for the lion\u2019s share. \u00a0It is important to use an end seal material that is compatible with the type of ink or coating being used, the length of the run and the press speed.\u00a0 Good seal design for a proper fit is also critical to ensure that end seals contain the liquid within the confines of the chamber.\u00a0 Incorrect end seal size and shape will leave gaps for fluid to leak out of the ends.\u00a0 If the seals aren\u2019t sufficiently lubricated, the increased friction against the anilox roller will cause buildup and leaking.\u00a0 <strong>Enlist the help of your end seal supplier to\u00a0work through these issues and\u00a0make sure\u00a0that you are using the correct end seals for your application.<\/strong><\/p>\n<p>When a chamber is leaking, a press operator will often try to fix the problem by increasing the load pressure instead of looking for the cause of the leak.\u00a0 <strong>End seal leaks should never be resolved by increasing chamber pressure.\u00a0 <\/strong>The additional pressure increases friction between the doctor blade and the anilox roll and causes both to wear prematurely.\u00a0 Paying a little extra attention when <a href=\"\/?p=9287\"><span style=\"text-decoration: underline;\">installing doctor blades<\/span><\/a> and end seals can prevent many leaks from occurring in the first place.\u00a0 After installing new end seals, a press operator should evaluate the chamber and confirm that there is a snug end seal fit with no gaps or distortion.\u00a0 The doctor blade should have some upward pressure to\u00a0form an adequate seal, but not so much that it requires\u00a0extra loading pressure to\u00a0make contact with the anilox roller in the middle of the blade.<\/p>\n<h2>End Seal Materials for Chamber\u00a0 Systems<\/h2>\n<p>There are various end seal materials\u00a0which range in abrasion resistance, durability and solvent resistance.\u00a0 Again, your end seal supplier is a good resource to help you determine the best material for your application:<\/p>\n<ol>\n<li style=\"list-style-type: none;\">\n<ol>\n<li><strong>Foam seals<\/strong> are the most common and the least expensive type of end seals.\u00a0 This material generally does not perform as well as other materials and may not be a good choice for long runs, higher press speeds and certain fluid chemistries.\u00a0 There can also be a lot of variation in the density of the material which can range from super firm to more malleable.<\/li>\n<\/ol>\n<\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<ol>\n<li style=\"list-style-type: none;\">\n<ol>\n<li><strong>Neoprene\u00a0or rubber seals<\/strong> offer longer life compared to foam seals.\u00a0 They are compatible with aqueous and <a href=\"\/?p=8201\"><span style=\"text-decoration: underline;\">UV coatings &amp; inks<\/span><\/a> so they don\u2019t have to be changed out between jobs.\u00a0 However, these seals do not seat well due to the coefficient of friction\u00a0between the material and the anilox roller surface.<\/li>\n<\/ol>\n<\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<ol>\n<li><strong>Pre-soaked felt end seals<\/strong>\u00a0are a superior solution for resolving leaks.\u00a0 These end seals are oversized for a snug fit and pre-soaked in petroleum to reduce friction and prevent\u00a0 buildup.\u00a0 Felt end seals are compatible with all ink and coating types, provide a tighter seal and typically last longer than rubber and foam seals.\u00a0 Keeping felt seals lubricated with seal grease is key to their superior performance and longer life.\u00a0 Felt end seals tend to dry out after the anilox\u00a0 system is flushed with detergents and water.\u00a0 Applying seal grease to the radius portion of the seals after flushing the system will ensure a tight fit and extend the life of the seals by reducing friction.<\/li>\n<\/ol>\n<p>Choosing the right seal material and design for your application and replacing end seals when necessary will help ensure that they do their job of keeping inks and coatings from leaking out of the chamber.\u00a0 Better yet, the right seals will allow for proper doctor blade seating and a predictable and even transfer of fluid from the anilox roller to the blanket.\u00a0 Despite their small cost, end seals have the power to save thousands of dollars in waste and downtime.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>In an enclosed\u00a0doctor blade chamber\u00a0 system, the job of the end seals is to keep the coating or ink from leaking out of the ends of the [&#8230;]<\/p>\n","protected":false},"author":98,"featured_media":5510,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[67],"tags":[247,140,242,256],"class_list":["post-3954","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-doctor-blade-chamber","tag-doctor-blade-installation","tag-high-quality-print","tag-ink-chamber"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.4 (Yoast SEO v28.4) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>The Right End Seals Will Prevent Leaks | Print Smarter Flexo Concepts<\/title>\n<meta name=\"description\" content=\"Selecting the right end seals for 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